Re: Thrust Line & Bellyboard


Marinus B. &#92;(Ben&#92;) Bosma <ben@...>
 

I'm not a composite engineer but I employ one.

.007 is a good number for thickness per ply but I can tell you that 12
layers of vacuum bagged carbon fiber is more structurally than you need.

I would suggest that if you want some thickness you put a foam core in
between 2 layers per side. Use an epoxy resin vs. a polyester and drill
1/16" holes in the foam on 1inch centers to create pilings between skins.
Vacuum infuse.

I'll run the analysis in the morning on a 24" X 12" against a 200knot
sea-level breeze and see how close I am. A board that size is probably
equal to the total drag of the rest of the airplane if not more.

The format for that is w/w/fc.5/w/w where w=weave, fc=foam core

If you can find a small patch of honeycomb all the better but that means
laying up two plies and bonding them over a honeycomb to keep resin out of
the cells.

My personal favorite is end cut balsa for core material.

-Ben
N124BB (reverse engineering a Q1)

_____

From: Joseph Snow [mailto:1flashq@...]
Sent: Wednesday, March 02, 2005 10:09 PM
To: Q-LIST@...
Subject: Re: [Q-LIST] Thrust Line & Bellyboard


Yes, that would give it a better contour. If a composite engineer could
offer a carbon fiber layup schedule, that would be great. Otherwise, some
of us newbies will not be able to duplicate the 6-pack. Aircraft Spruce
says the carbon fiber bid is .007 thick. I am calculating that I would need
about 12-13 layers. I can get 12 pieces from 1 sq. yd. of bid. I may have
to "wing" it.

Thanks for your help.

Joseph
----- Original Message -----
From: Sam Hoskins
To: Q-LIST@...
Sent: Wednesday, March 02, 2005 9:04 PM
Subject: RE: [Q-LIST] Thrust Line & Bellyboard


I would do the layup on the unblemished belly. After that's done, then
dig
out the foam per plans. I have now idea about the orientation. Maybe one
of our composite engineers could chime in.

Sam

http://samhoskins.blogspot.com/



_____

From: Joseph Snow [mailto:1flashq@...]
Sent: Wednesday, March 02, 2005 7:20 PM
To: Q-LIST@...
Subject: Re: [Q-LIST] Thrust Line & Bellyboard



Ok, that makes sense. I could cut out the 10" x 11" skin, remove 1/8"
foam,
then vacuum bag the layup. Any idea on orientation of the carbon fiber
cloth, i.e., front to back, side to side, 45 deg. ? I have never used
carbon fiber cloth. Should it be Uni or Bid?

Joseph





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