Re: "Exponential" differential via mechanics
David J. Gall
Peter,
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I never meant to launch a personal attack against you. In my world view, disagreeing with you does not constitute such, but challenging your character does. I do not believe that I maligned your character, but if I did, I apologize and welcome instruction in that which crossed over into offense. To clarify: My position on the tailcone belcrank is that it is a better solution than merely splitting the cables somewhere mid-fuselage. Granted, ideally the rudder belhorn IS the tailcone belcrank, but that puts all the connecting goodies out in the airstream (=slowness). Besides, the QAC folks got it exactly backwards by running the cables FIRST to the tailwheel and then FORWARD to the rudder. Tailspring breaks and all directional control is lost. So, in order of evolution: 1) Use the rudder belcrank as the terminus for the rudder cables, then run separate cables to the tailwheel. Much better (as you have done). However, the geometry is not favorable for the tailwheel cables/springs and as I said, all the slowness leaks out of the fuselage. (Though I do believe that the lower rudder hinge IS sufficiently robust for such duty.) 2) Put the slowness inside the fuselage where it belongs. But there's the rub; simply splitting the cables and running one part to the rudder and one part to the tailwheel invites various minor and major catastrophes, from rudder flutter to inability to separate the ratios of the control inputs to each (wheel vs. rudder) to loss of directional control if the tailspring breaks (yes, it could happen depending on how the whole thing is arranged). 3) A solution to the problems in 2) is to run separate cables all the way from the rudder pedals to the rudder and tailwheel. Different attach points on the rudder pedals can accommodate the need for different ratios, the tailwheel springs can go anywhere, all is good in the world. This might be the simplest, most austere, most elegant solution available (how come nobody promotes this one???!)... HOWEVER, 4) There are people who already HAVE a tailcone belcrank. These people are in the forefront of defining a pseudo-standard for what constitutes an acceptable Quickie vis-a-vis the JB6Pack. I've fought good and hard to get my alignment suggestions recognized as psrt of the 6-Pack because I recognize that you can never win in a contest against superior marketing savvy. Not to mention that they are RIGHT (for the most part). Likewise, why fight success by arguing against the tailcone belcrank. These people HAVE the belcrank, they BELIEVE in it, and it is part of the GOSPEL of how to make an acceptable airplane. And it works. You might disagree on engineering grounds, but the marketing machine is what will eventually lift these planes out of the dustbin of history and bring the resale value up to something above sub-par. So what if the solution isn't the most pure one possible? In fact, that might be an advantage because it is IDENTIFIABLE as so VERY different from the original. As an engineer you know that there is no optimum solution, only solutions (PLURAL), so pick one. So long as the solution has been decreed by the marketing department and is justifiably a bona fide solution, then allow the engineers to massage it into a more useful, more elegant, more functional solution than the rudimentary initial device may have been. What's the harm? 5) These planes were meant to be built by avarage guys with little more than a high school education. The subtleties of design may escape them, but they can identify that a part is or is not built in accordance with "the drawing." Sometimes "complicating" the design actually makes it simpler to build or just to understand. Sometimes maybe people don't want to dig under the panel to extract their rudder pedals and get new parts welded to them, so they find it easier to just add a new belcrank and cut the cables to suit. 6) Since you don't have a fuselage split, you may not appreciate the perceived benefit of having the rudder and tailwheel cables all captured right there in the mouth of the tailcone. It may not actually be a benefit, but it is perceived as one. So, Peter, you see, I'm not at all opposed to what you've done or your opposition to what others are doing. I'm just greatly in favor of some kind of standardization such as we would have had if a man of Burt Rutan's stature had been at the helm of the Quickie Aircraft Corporation. Absent that leadership, I'll take the JB6Pack Cheerleaders Council as defacto leadership if only through sheer vocal determination (not that they're wide of the mark, either) in order to establish some sort of recognizable parity to yank this fine airplane design out of the doldrums of its well-deserved reputation. There's no reason for the general consensus among homebuilders to be to sneer at the world's most efficient two seat airplane just because it lands like snot on sandpaper. Give it a Kleenex and forget the quibbles over design economy and eloquence. Fix it, put a happy face on it, and make it friendly again. As for your Norton, I was only trying to draw a parallel, noting that you have "abandoned" the elegance of few moving parts and rotary motion in favor of a well-polished but old-school design with lots of reciprocating bits, in analogy to the high parts count and "fail point" count of the "un-needed" belcrank that we continue to try to refine.... As for Jabiru, well, I've spent enough time under their hood already to know that that little jewel of an engine is being mistreated by the factory personnel, whoever they are, who are "advising" the design of cowlings for the various airplanes, including Jabiru's own, that house the sweet little engines. The plenum design they've recommended is poorly executed, leaks, and leaves the crankcase soaking in uncirculated cylinder waste heat. If you've copied anything like the factory cowl on a Jabiru or Thorpedo, then I think you'll be buying new crankshaft and camshaft bearings sooner than you should have to. Evidence: the "loosening up" period recommended by the factory. Evidence: Five minutes at full throttle in a J230 leads to excessive oil temps in level flight. Evidence: ground operations lead to high cylinder head temps on #6 under the stock plenums. Evidence: what the heck are all those cooling outlets for on a Thorpedo??! I won't join the battle, though, because they have marketing muscle and market penetration on their side. And I don't have time. But for you, friend, I'll make time to hint that perhaps you should investigate the possibility that you could be cooking your expensive investment into scrap aluminum under the factory's advice. Cheers, Peter, and carry on. Never mind all this ruckus Stateside. David J. Gall P.S. No, I haven't taxied a Q and I don't think I need to. I joined this discussion because another pilot/engineer had already determined that the problem existed and had identified the correct solution. His was a question of implementation. You, however, have questioned the original assertion that there is even a problem to address. Granted, questioning the assumptions is what good engineers and armchair quarterbacks do, but all this "diverting tedious, complex splitting of hairs" has actually been by request. The necessity thereof was never at issue.
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